Benefits of Integrating Six Sigma and Lean Manufacturing
Six Sigma is the most common tool for business improvement. Combined with Lean Manufacturing Lean Six Sigma shape, it helps companies to achieve good results. The integration of the two can bring out very powerful and methodological tools that minimize the waste of effort on the development of ideas that made it easier not possibly be justified.
At the same time, lean manufacturing has some good improvement of the tools that fit into the improvement of the phase of Six Sigma. The integrated approach hasthe advantages of both methods and is ideal for manufacturing companies, the aim of eliminating waste and higher productivity.
Improved quality and reduced errors
With the elimination of the batch or lot production and the concentration on one product at a time increases the efficiency of the operation. With the lot of a single item, the cost of the storage, movement, the handling is reduced.
If a defect is identified in a single point, then the correction stepcan be taken and eliminated defects in other batches. To understand a brief analysis when standard processes followed can be made and implemented corrective measures.
Reduced waste
The Lean way eliminates batch production, with the possibility of mistakes is high. With reduced defects reduces the waste of raw materials and other products.
It is not only the elimination of waste in production, but also the elimination of time wasted onunproductive activities and tasks. The focus is on meeting the needs of the customer.
Improved Productivity
Through the application of lean manufacturing, there are documented improvement in productivity. This is the result of time and effort of staff that the production of services as needed, without distraction and disruption of objects in the workplace.
Reduced Inventory
This integrated approach helps to have a reduction in the stock. This is because inventoryMaintenance of such systems are that the production of goods is done with the demand, and excessive production is avoided.
In addition, it also helps to reduce storage costs. With a smaller batch of products and storage, errors can be easily identified and removed. With lean manufacturing, the manufacturing costs can be covered and improved inventory management for more space.
Flexibility
Customer demands are changing constantly. With lean manufacturing,greater flexibility can be achieved. This is because product life cycles are shorter, which allows companies to respond faster to changing market conditions.
Safe Work Environment
The last but not least, helping the integration of Six Sigma and Lean manufacturing brings safe ways to store and move. With less inventory, there is clear and reduces the possibility of improving plant layout.
With a standard set of processes, the employees are aware of the locationThings they need, and do not move unnecessarily, the fact is the possibility of accidents. The general mood of the people is improved, because immediate feedback is possible on the shop floor.
Such projects can change the production unit into a productive and efficient unit. It is an endless journey for improvement.
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